Failure Modes and Effects Analysis (FMEA)

Definition:
Failure Modes and Effects Analysis (FMEA) is a classical qualitative method for identifying potential failure modes, their causes and effects on system operation.

FMEA is explicitly named in IEC 61508-7:2010, Annex B.6.6.1 (“Failure modes and effects analysis (FMEA)”). The more commonly cited method in functional safety work is the related FMEDA, which extends FMEA with failure-rate data for PFDavg calculations. Adjacent industries like pharmaceutical will use FMEA on the process side.

Key Points:

  • General process to identify single points of failure.
  • Generally not part of the functional safety life-cycle. This could happen very early in a facility design process, or as a precursor to the FMEDA by an equipment manufacturer.

Example:
The project team in a drug manufacturing facility performs a qualitative FMEA on a critical subsystem or interface (e.g., a new pneumatic actuator system). This would be part of the design evaluation and would occur prior to the H&RA.

See Also: FMEDA, H&RA, stated risk, QLRA

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Part Of: hazard and risk assessment category