Physical Failure

Definition:
Physical Failure is a failure caused by progressive deterioration, wear-out, corrosion, aging, or other material degradation mechanisms over time. It is a broader term than random failure. It is not a formal term in the space of IEC 61511.

Key Points:

  • Typically predictable based on time-in-service, cycles, or environmental exposure.
  • Requires maintenance strategies like inspections, replacements, and preventive maintenance.
  • Related from Random Failure, which occurs unpredictably during useful life.

Example:
A solenoid coil burning out suddenly is a random failure; valve seat erosion over years is a physical failure.

See also: Random Failure

Cited Source:

  • IEC 61508-1:2010, Clause 3.6.3.

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