Layer of Protection Analysis (LOPA)

Definition:
Layer of Protection Analysis (LOPA) is a semi-quantitative method to evaluate risk reduction and assign Safety Integrity Levels (SIL). This has become more common over time. It is often done with the HAZOP in one large/long meeting and in a single tool.

LOPAs are typically done in a big spreadsheet. Sometimes with macros and various functions to auto-colored cells. There are also various software packages that manage HAZOPs and LOPAs.

LOPA strikes a balance between qualitative hazard identification and fully quantitative risk assessment, enabling efficient, defensible risk decision-making without exhaustive data

IEC 61511-3 Annex F is a great breakdown.

Key Points:

  • LOPA reviews existing alarms, relief valves, and safety systems to ensure they meet independence and effectiveness criteria before assigning a risk reduction credit.
  • Commonly used for SIL determination.
  • Often managed via a software package or an Excel spreadsheet.
  • Not technically part of the H&RA, but could be done with the HAZOP.
  • Each independent protection layer (IPL) must be independent and auditable to be credited for risk reduction.

Example:
A HAZOP determines that a reactor is at risk from over pressurization from various scenarios. A LOPA determines that an independent high-pressure trip is required for the reactor system. The LOPA then examines the protection layers present and decides that a SIF is needed and its target SIL is SIL 2.

See also: HAZOP, H&RA, semi quantitative, IPL

Cited Source:

  • IEC 61511-3 §F
  • CCPS Guidelines for LOPA.

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